BN96 Variable-Wattage Refillable Vape — OEM/ODM Factory
BN96: A Variable-Wattage Open-System Refillable Vape for OEM/ODM
The BN96 is an open-system refillable pod device, not a closed pod. Your customers refill it with any compatible e-liquid, so your brand is never locked to one proprietary cartridge. That single design choice turns a hardware sale into a refill relationship you control.
It pairs a 3ml refillable pod with variable 5–25W output and a front display. The zinc-alloy shell gives it weight in the hand and a wide surface for your artwork. For a brand owner, that combination is a device you can build a product family around.
Why Open-Fill Architecture Changes the Business Case
An open-system refillable device separates the hardware from the e-liquid. The buyer purchases the BN96 once, then buys e-liquid again and again. For a brand, this shifts revenue from a one-time device sale toward a recurring refill line you can supply yourself.
Closed-pod systems lock the user into your cartridge, which protects margin but caps the addressable e-liquid market. The BN96 does the opposite. It runs freebase or salt nicotine at strengths set by whatever e-liquid you supply, so you can match one device to several regional formulas. Brands that want a matching refill line can pair it with our e-liquid OEM service, which produces to the destination market's spec.
Reading the BN96 Capacity Spec Correctly
Two numbers describe capacity, and they measure different things. The 3ml figure is the pod volume per fill. The 12–15ml figure is the pod's service life — the total e-liquid one pod vaporizes before it should be swapped.
In practice, one BN96 pod handles roughly four to five 3ml fills. Each 3ml fill delivers about 800 puffs, so one pod covers several thousand puffs across its life. A fresh pod resets that cycle, which makes spare pods a natural repeat-purchase item for your channel. Quote the two numbers separately, or buyers will read the higher figure as a single-fill claim.
Specifications
| Specification | BN96 |
|---|---|
| Architecture | Open-system refillable pod, mesh coil |
| Pod capacity | 3ml per fill |
| Puffs per fill | ~800 (per 3ml) |
| Pod service life | 12–15ml before pod replacement |
| Coil | 0.7Ω mesh |
| Output | Variable 5–25W, auto resistance detection |
| Battery | 900mAh, rechargeable |
| Charging | Type-C, over-voltage protection |
| Display | Screen with puff counter and selectable color light bar (can be turned off) |
| Shell | Zinc alloy, customizable front and back patterns |
| Fulfillment | Ships empty (pre-filled on request); one empty pod included, 2–3 pod packs available |
| Nicotine | 0–5%, customizable per order |
| Dimensions | 28.5 × 15 × 106.25mm |
| Master carton | 285 × 276 × 276mm, 200 units, 10.56kg |
Variable Wattage and Auto Resistance Detection
The BN96 reads the coil's resistance and matches wattage automatically, then lets the user fine-tune from 5W to 25W. Lower settings suit high-nicotine salts and a tighter draw. Higher settings drive more vapor from freebase liquids. One device therefore serves both a mouth-to-lung and a warmer, higher-power user.
For a distributor, that range widens the shelf. You stock one SKU instead of several fixed-output units, and the same device fits multiple e-liquid formulas across your catalog.
ODM Customization Surface
The zinc-alloy shell carries custom front and back patterns, so your logo and colorway sit on a premium body rather than printed plastic. The light bar color is selectable per unit, or off entirely, which gives you a second branding lever. The device ships empty by default, with one empty pod included, and you can order 2–3 pod packs or a pre-filled configuration to match how your market buys.
If you need a smaller or larger tank in the same family, the A16 2ml refillable and the A46 6ml open-system refillable extend the range up and down, and the BN62 refillable pod system adds a display-equipped option in the same open-fill family. Building a device tier around one architecture keeps your tooling and training consistent.
Built to the Destination Market
The BN96 is configured to the standards of the market it ships to. Nicotine strength (0–5%), e-liquid formula, and labeling are set per order and per region, so the same hardware platform serves several markets without a redesign. Tell us your target market and we build to its requirements.
Frequently Asked Questions
Is the BN96 refillable or a closed pod?
It is an open-system refillable pod device. Users fill the 3ml pod with any compatible e-liquid and swap the pod when the coil wears out. It is not tied to a proprietary sealed cartridge.
How many puffs does the BN96 deliver?
About 800 puffs per 3ml fill. One pod is rated for 12–15ml of e-liquid — roughly four to five fills — before it should be replaced. The 900mAh battery recharges over Type-C throughout that cycle.
Does the BN96 ship filled, and how many pods are included?
It ships empty by default, and we can pre-fill it on request. One empty pod is included as standard, and you can order 2–3 pod packs so your customers have spares on hand.
Can we brand the BN96 for our own line?
Yes. The zinc-alloy shell takes custom front and back patterns, the light bar color is selectable, and packaging is fully customizable. You can also pair it with a matching e-liquid produced under your label.
What nicotine strengths can it run?
The BN96 supports 0–5% nicotine, customizable per order, in both freebase and salt formulas. Because it is open-fill, the exact strength depends on the e-liquid you supply, and our e-liquid OEM line can produce to your destination market's specification.
Which markets is the BN96 built for?
It is built to the standards of the destination market. We configure nicotine strength, formula, and labeling per order, so one hardware platform can serve several regions.
Ready to source TPD-compliant vape hardware, empty pods, or start your OEM/ODM project?
Contact our team directly:
- WhatsApp: +86-134-1240-5657 (fastest response)
- Email: leo@gg-vape.com
- Website: www.gg-vape.com
We respond within 24 hours. Sample orders welcome.


Versatile Shipping Options
Air Freight: Ideal for urgent needs with a faster turnaround (approx. 5-10 business days).
Sea Freight: The most cost-effective solution for large-scale bulk orders (approx. 25-40 days).
Express Delivery: Professional courier services for samples and small batches (DHL, FedEx, UPS).
Production & Lead Time
Custom Samples: Delivery timeline depends on the specific design complexity and technical requirements of your request.
Bulk Orders: Typically 15-25 days. The exact lead time is determined by the total order quantity and the specific craftsmanship (OEM/ODM) involved.







